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The Department of Mechanical Engineering houses various laboratories and consists of State of the Art Equipments to equip students with a practical exposure to the concepts and orient them towards its applications in various sectors. The Department comprises various laboratories.

Shock Wave and Hypersonic Research Laboratory

The Shock Wave and Hypersonic Research Laboratory, was set up with an objective of carrying out research in the field of shock wave and Hypersonics. This lab is equipped with a Shock tube, Hypersonic nozzle, Test section and Dump tank, high speed valve, rotary pump, diffusion pump, NI DAQ, signal conditioners, high sensitivity pressure sensors. This facility can generate a high vacuum i.e of the order 10-6 m bar and mach. number 8 is generated in the test section. The flow conditions obtained here are very close to those during the reentry of a space vehicle into the earth’s atmosphere. Using this facility, we can study the aerodynamic forces, surface heat transfer and pressure distribution over bodies flying at hypersonic speed. This laboratory is also equipped with high speed Schlieren facility.

This facility also provides opportunities to do research in the field of advanced materials, medicine, application of shock waves in biology, agriculture, wood and oil industries, Chemical Kinetics.

Hypersonic Nozzle with Tunnel and Diffusion Pump
Shock Tube with Hypersonic Nozzle

CAD/CAE Laboratory

The CAD/CAE Lab is a lab under the Department of Mechanical Engineering. The Lab consists of 60 computers and an audio-video control room. The lab is equipped with software’s like AUTOCAD, Autodesk INVENTOR, Matlab, ANSYS and MSC Adams. The Lab is also utilized to train the students on CATIA V5 and Autodesk Fusion 360. All the systems have been connected by LAN and internet connection.

Fluid Mechanics and Machines Laboratory

The Fluid Mechanics and Machines laboratory offers hands-on experience to B.Tech Mechanical Engineering students to calibrate flow measurement devices, verifying fundamental concepts, and working on turbines and pumps. The types of equipment available are venturi meter and orifice meter set up, Notch calibration set up, friction in pipes set up, Reynolds apparatus, Bernoulli’s apparatus, gear pump test rig, Francis turbine, jet pump test rig, Kaplan turbine, reciprocating pump test rig, and Pelton wheel turbine. This laboratory’s primary goal is to provide insight into the subject fluid mechanics learned in the class.

Francis Turbine
Gear pump test rig
Kaplan Turbine
Pelton Wheel Turbine
Reciprocating Pump Test Rig
Venturi meter and orifice meter set up

Foundry Shop

Foundry lab is equipped with sand moulding, sand testing apparatus such as permeability tester, clay content tester, sieve analyser, moisture content tester etc., The foundry shop has multiple sets of patterns, different type of core boxes and related tools to provide hands on experience to students individually. The lab is effectively used for various activities such as teaching, training students, & professional club activities as well, so as to familiarize them with different mould preparation and various sand testing techniques.

Sand Mould preparation done by students for a club activity
Sand moulding using single piece pattern

Heat Transfer & Thermal Science and Energy Laboratory

Heat Transfer laboratory provides fundamental and industrial knowledge about modes of heat transfer, like conduction, convection and radiation, and their application. Heat Transfer Lab consists of the following equipments:

Using the apparatus one can find the thermal conductivity of a given material and a composite structure which is one of the most important properties of a material in which heat transfer takes place by means of Conduction. Unsteady (Transient) state heat transfer is common in many of the thermal engineering applications where the temperature varies with time. Temperature as a function of time can be plotted using Transient conduction set up. Fins (extended surfaces) are commonly used to depict the heat transfer by conduction within solid and heat transfer by convection from the boundaries of the solid body. Pin-fin apparatus helps in calculating the rate of heat transfer dissipated to the surrounding air.

Heat transfer by convection mode can take place naturally, by means of buoyancy force called as natural convection or by forcing the fluid with the help of an external source like a blower/fan/pump, named as forced convection. The two apparatus available are to measure the convective heat transfer coefficient, heat transfer rate both by natural convection (for a pipe in vertical and horizontal position) as well as forced convection wherein the air is forced using a blower.

Heat exchanger is a device which is used extensively in almost all the engineering applications starting from electronic components (micro scale) to industrial power plants (macro scale), Parallel and counter flow heat exchangers are of one such type. Overall heat transfer coefficient, log mean temperature difference (LMTD) and the rate of heat transfer between the hot and cold fluid are the performance parameters that can be calculated using the apparatus.

Stefan Boltzmann’s constant and Emissivity are the two salient properties required in evaluating the heat transfer by radiation for a given substance and to compare the radiation emission between any given body and an ideal black body (Perfect emitter). These two properties can be obtained by means of the Stefan-Boltzmann’s Apparatus and Emissivity Apparatus.

Under Thermal Science and Energy Lab the following equipments are available:

First three comes under the classification of heat exchangers wherein each apparatus has its own advantages and limitations. Heat pipe (evacuated) experiment shows high thermal diffusivity when compared to copper and stainless steel pipes due to its design. It is the fastest removing heat exchanger out of existing systems. Shell and Tube and Cross flow heat exchangers are used to find the overall heat transfer rate and its effectiveness.

Fluidization is mostly used in catalytic cracking of petroleum and for better combustion of coal in power generation. They have high rates of heat transfer due to greater interfacial surface area of contact. The setup is used to find the heat transfer coefficient.

This lab can be utilized both at UG and PG level courses to meet their requirements as they give enough exposure while performing experiments which in turn helps in finding a research problem and going ahead with certain projects in the area of Thermal engineering, Energy and Heat Transfer.

Faculty Lab-inchargeMr. S.Bhanu Prakash

Instructor: Mr. Lakshminarayana K.E.

Heat Transfer Lab
Thermal Conductivity of Metal Rod
Thermal Conductivity of Composite Rod
Transient(Unsteady) Conduction Heat Transfer
Heat Transfer through Pin-Fin
Heat Transfer in Natural Convection
Heat Transfer in Forced Convection
Parallel and Counter flow Heat Exchanger
Emissivity Apparatus
Heat Pipe Apparatus
Shell and tube Apparatus
Cross flow Heat Exchanger
Fluidised Bed system

Machine Dynamics, Instrumentation & Control Lab

Machine Dynamics Lab

The objective of Machine Dynamics lab is to impart practical knowledge on design and analysis of mechanisms in the machine tools and automobiles. In Machine Dynamics Lab, the students are doing the experiments related to their theory subjects like Engineering Mechanics, Dynamics of Machines, Kinematics of Machines and Fundamentals of Vibration. Various equipment like governors, gyroscopes, balancing machines and universal vibration testing facilities are available to understand machine dynamics. The working models of simple mechanisms like gears, cams and followers are very much useful to understand Basic Mechanical Engineering.

Instrumentation & Control Lab

The main objective of the experiments conducted in Instrumentation and control laboratory is to make precise measurements by means of instruments and also to control the processes involved. The purposes of measurement can be categorized as measurement being in the service of quality, monitoring, safety, making something fit (design, assembly), and problem solving. The laboratory combines both hardware and software facilities. The Instrumentation & control lab is equipped with LVDT trainer, AC servomotor, Stepper motor, flow measurement trainer, strain gauge trainer, Load cell trainer, thermistor, RTD, Thermocouple trainer kits, Flow controller, Level controller, Stepper motor controller etc.

Lathe Shop and Special Machines Lab

The machine shop supports to conduct manufacturing processes practical classes for mechanical engineering students. Students from various branches can make use of this lab for their project fabrication work. The students are trained to operate different machines and learn various machining processes. At the end of the course, the students are asked to do a project work applying the knowledge gained during the course.

Facility Available

Sl. No. Machine Quantity
1 Lathe 10
2 Shaper 3
3 Radial Drilling 1
4 Bench Grinding 2
5 Horizontal Milling 1
6 Vertical Milling 1
7 Power Hacksaw 2
8 Surface Grinding 1
Shaping Machines
Lathe Machines

Material Testing lab

The Materials Testing Laboratory houses varied equipments to conduct experiments and assess the mechanical characteristics and behaviour of materials subjected to different loading conditions. The students get to perform tensile test, bending test, compression test, hardness test, impact testing, spring stiffness determination etc. and enhance their practical understanding of the properties of materials. The equipments are also used by faculty for research purposes.

Universal Testing Machine
Impact Testing Machine

Metallurgy Lab

The Metallurgy laboratory has all the necessary equipment to prepare samples like specimen mounting press, Belt grinder, Double disc polishing machine etc.,   prior to microscopic analysis. Microstructure study is done using optical microscope. Sample preparation and microscopic characteristics are performed on a wide variety of materials (metals and metal alloys, ceramics, metal-ceramic composites, polymer and polymer composites). The lab also houses Muffle furnace to heat treat the samples for testing. Various heat treatment processes are carried out to provide a practical experience of heat treatment processes.

The laboratory also houses a pin on disc wear testing machine to carryout wear testing both at room and elevated temperatures mainly used as a research facility.

This laboratory covers the following processes:

Cutting (manual and precision), sample mounting (hot and cold), polishing (up to mirror finish), chemical etching of samples to characterize the grain structure, optical microscopy, wear testing and ovens for heat treatment.

Double Disc Polishing Machine
Muffle Finance
Optical Microscope
Pin on disk wear test rig

Metrology lab

The metrology lab was established in the year 2009 with the state of the art equipment like profile projector where we can measure the profiles as well as thread dimensions with a least count of 5 minutes. The lab also houses tool maker’s microscope, floating carriage micrometer, Surface roughness tester and digital vertical height gauge from Mitutoyo. The lab is well equipped with high quality instruments from Mitutoyo. The lab is useful for measuring precision tools, gages and engineering products. The also houses surface roughness testing equipment which is also used for research

The Profile projector has a least count of 5 minutes. This enables the instrument to measure very small objects . You can study the parts of wrist watch with greater accuracy. We can digitally measure the diameter and study the profile of small threads and gears.
The floating carriage micrometer has a least count of 0.0002 mm. It is exclusively used to study the various dimensions of threads. It is used for checking the master gages.
The Profile projector has a least count of 5 minutes. This enables the instrument to measure very small objects . You can study the parts of wrist watch with greater accuracy. We can digitally measure the diameter and study the profile of small threads and gears.
The Tool Makers Microscope has a least count of 0.001 mm. It is used for measuring the various dimensions of threads with great accuracy. It is also used for measuring the surface roughness. The Instrument is of great use in tool room and measuring manufacturing products of small dimensions as small as 0.001 mm

Thermal Engineering Lab

This laboratory provides opportunity for students to study the working principle, performance and emission characteristics of Internal combustion engines. This lab is equipped with two stroke, four stoke petrol and diesel engines, refrigeration and air conditioning test rigs, calorimeters, viscometers, flash point, fire point apparatus etc. Students can also use this lab to study the performance of refrigeration systems and to find the various properties of fuel. This lab is also equipped with computerized multi fuel, variable compression ratio engine which helps students to study the combustion characteristics of various fuel blends at different compression ratios and control of NOx emissions using exhaust gas recirculation system.

Multi Cylinder Petrol Engine
Air Conditioning Test
Two Stroke Petrol Engine

Other Research Facility

Computerized Variable Compression Ratio Multi Fuel Engine

 This Engine can run on both Petrol and Diesel at variable compression ratio. This set up has many sensors for the measurement of different quantities like fuel flow, water flow, torque, temperature, speed, combustion pressure, crank angle etc. This is interfaced with a PC.  Students can use this facility to study the combustion characteristics, pressure variation with crank angle and peak pressure during the cycle for fuel blends at different compression ratios. This also has Exhaust Gas Recirculation facility. With this facility students can do research on different blends like alcohol, biodiesel etc with and without EGR and can optimize the blend percentage for better performance and lower emissions.

Computerized VCR Multi Fuel Engine

Surface Roughness Tester

The Surface roughness tester of Mitutoyo make is of great accuracy it measures the surface roughness of the specimen in Ra, RMS and Zy values in microns and is of great help to the research students for measuring and comparing the specimen.

Surface Roughness Tester

Pin on Disk Tribometer

The equipment can be used to conduct wear testing on various materials. Test can be carried out at both ambient and high temperature conditions. The equipment is computerized and hence easier to record the readings. This can be utilized for high end research activities.

Softwares Available

Sl. No. Software
1 Autodesk Inventor 2018
2 Autocad 2018
3 Ansys Research Edition
4 Autodesk Fusion 360
5 Matlab
6 MSC Adams 2013
7 Denford CNC Simulation
8 SCILAB
9. COMSOL MULTIPHYSICS
Pin on Disk Tribometer (DUCOM TR 120)
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