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Comparison of the Self-Healing Behaviour of 60Sn40Pb and 99.3Sn0.7Cu Solder Alloy Reinforced Al6061 MMCs’

Publication Type : Journal Article

Publisher : MDPI AG

Source : Journal of Manufacturing and Materials Processing

Url : https://doi.org/10.3390/jmmp9050141

Campus : Bengaluru

School : School of Engineering

Department : Mechanical

Year : 2025

Abstract : The self-healing characteristics of Al6061 reinforced with CuO have been examined experimentally. The solder alloys 60Pb40Sn and 99.3Sn0.7Cu with low melting points are incorporated to strengthen the Al6061 MMCs’; the self-healing properties have been investigated. Developed self-healing samples have undergone testing for hardness, tensile, and impact characteristics in accordance with ASTM standard test protocols. The findings demonstrate how the solder filling affects the mechanical characteristics of self-healed Al6061 alloy and its MMCs’. The results showed that the composites formed a decent bond between the solder and matrix, confirming successful fabrication. Pb-Sn filled samples demonstrated higher self-healing efficiency for tensile and impact of 90.02% and 90.30% with 6 wt.% of CuO, respectively, and Sn-Cu filled samples witnessed higher self-healing efficiency for tensile and impact of 91.81% and 91.09% with 6 wt.% of CuO respectively. However, the self-healed composite did not split in two when subjected to Charpy impact and tensile strength tests, and the healing efficiency of Sn-Cu-filled composites is higher than that of the Pb-Sn-filled composites.

Cite this Research Publication : Subrahmanya Ranga Viswanath Mantha, Gonal Basavaraja Veeresh Kumar, Ramakrishna Pramod, Chilakalapalli Surya Prakasha Rao, Mohd Shahneel Saharudin, Santosh Kumar Sahu, Comparison of the Self-Healing Behaviour of 60Sn40Pb and 99.3Sn0.7Cu Solder Alloy Reinforced Al6061 MMCs’, Journal of Manufacturing and Materials Processing, MDPI AG, 2025, https://doi.org/10.3390/jmmp9050141

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