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Course Detail

Course Name Manufacturing Process II
Course Code 15MEC304
Program B. Tech. in Mechanical Engineering
Semester Five
Year Taught 2019

Syllabus

Unit 1

Theory of metal cutting: Types of metal cutting processes, Mechanism of chip formation – Forces and temperature in metal cutting, Tool life – Machinability and surface finish: Cutting tool materials and cutting fluids. Tool wear.

Cylindrical Surface Machining: Basics of turning process, lathe and its accessories, operations, process parameters. Machining time calculations.

Drilling Machines: Types, operations, process parameters. Design considerations for drilling operations.Machining time calculations.

Unit 2

Flat and Profile Machining: Milling operations – Milling machines: types, operations, process parameters. Planing and shaping machines -types, operations. Gear machining processes.

Finishing Processes: Theory of grinding process – Fundamentals of abrasives – Grinding wheels- Grinding operations and machines. Super finishing processes.

Unit 3

CNC Machines: Overview, types, construction, tool and work holding devices, feedback devices, part programming – examples.

Non-Conventional machining processes: Abrasive Jet Machining, Electrical Discharge Machining, Electrochemical Machining, Ultrasonic Machining, Laser Beam Machining, Electron Beam machining. Introduction to Rapid Prototyping & Rapid Tooling, Green manufacturing.

Text Books

  • Serope Kalpakjian and Steven R. Schmid – ‘’Manufacturing Engineering and Technology’ – Prentice Hall – 2013 – 7th Edition

Resources

  • Hajra Choudhury S. K., Hajra Choudhury A. K., Roy N. – ‘Elements of Workshop Technology’ Media Promotors & Publishers Pvt. Ltd. – 2010 – Vol.II: Machine Tools, 13e
  • Jain R. K. and Gupta S. C. – ‘Production Technology’ – Khanna Publishers – 2008
  • Ghosh A. and Mallik A. S. – ‘Manufacturing Science’ – Affiliated East West Press Private Limited – 2010
  • ‘H.M.T. Production Technology: Hand book` – Tata McGraw-Hill Publishing Company Limited – 1990

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